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Discover How We Make It

At Ningbo Richer Electronic Technology Co., Ltd., our journey begins with innovative design and engineering. Our talented team of engineers and designers collaborates to develop cutting-edge products that meet the highest standards of quality and functionality. Utilizing the latest CAD software and prototyping tools, we bring creative concepts to life with precision and efficiency.

Rigorous Quality Control

Ningbo Richer Electronic Technology Co., Ltd., established in 2014, is a professional manufacturer engaged in the research, development, sale, and service of electric irons, portable garment steamers, steam stations, and more. We have over 20 years of experience in OEM and ODM manufacturing. Our facility is equipped with advanced machinery to produce high-quality products. We maintain a comprehensive quality control system and use advanced testing equipment to ensure product quality. We develop 5-6 new models each year, catering to a wide range of price and quality levels.

Electric Iron Manufacturing Process

1.Pressure Casting
2.Punching
3.Chamfered Edge
4.Deoil
5.Sand Blast
6.Soleplate Polishing
7.Bottom Painting
8.Silk-Screen
9.Atomized Water
10.Pressed Gasification Cap
11.Explosive Silica Gel
12.Rubber-Coated
13.Heater Heating Protection
14.Soleplate Heating Protection
15.Product Front Processing
16.Assemble
17.Functional Test
18.Production Compliance Test
19.Inspection of Appearance

In this step, molten metal is injected into a mold under high pressure to form the main structural components of the electric iron. This process ensures durability and precise shaping.
Punching involves creating holes and cutouts in the metal components using high-powered presses. This step is crucial for forming the necessary openings for assembly and functionality.
Chamfering smooths and bevels the edges of the metal parts to remove sharp edges and improve the overall aesthetics and safety of the components.
Deoil involves cleaning the metal parts to remove any residual oils and contaminants from the previous manufacturing processes, ensuring a clean surface for subsequent steps.
Sand blasting cleans and roughens the surface of the metal parts by propelling abrasive materials at high speed. This process enhances surface adhesion for painting and other finishes.
The soleplate, which comes in direct contact with fabrics, is polished to achieve a smooth and shiny finish, ensuring efficient and gentle gliding during ironing.
The bottom of the iron is painted to protect it from corrosion and to improve its appearance. High-quality paint ensures durability and resistance to heat.
Silk-screen printing applies logos, labels, and other markings to the iron's surface. This method provides high-definition and durable prints that enhance branding and user instructions.
Atomized water is sprayed onto the surface to clean and prepare it for further processing. This step ensures the removal of fine particles and contaminants.
In this step, the gasification cap is pressed into place. This component helps regulate steam production and ensures the iron's proper functioning.
Explosive silica gel is added for safety and thermal insulation. This material helps protect internal components from heat damage and enhances overall product safety.
Rubber coating is applied to certain parts of the iron to improve grip, insulation, and durability. This step enhances user comfort and safety.
Special measures are taken to protect the heating element, ensuring it operates efficiently and safely within the designated temperature range.
Additional protective measures are applied to the soleplate to prevent overheating and ensure even heat distribution during ironing.
This involves the initial stages of assembling the iron's components, preparing them for the final assembly process.
In the assembly stage, all the individual components of the electric iron are carefully put together. This step ensures that each part fits correctly and functions as intended.
The assembled iron undergoes rigorous functional testing to verify that all features work correctly, including heating, steam production, and temperature controls.
This testing ensures that the iron meets all safety and regulatory standards. It involves checking electrical insulation, grounding, and other compliance aspects.
Finally, the iron's appearance is inspected to ensure there are no defects or blemishes. This step guarantees that the finished product meets aesthetic standards and is ready for packaging.

Overall Overview of Our Corporate Operation Process

This process covers all aspects of our company, from market research, product development, sales strategy formulation to customer service. This comprehensive process is designed to ensure the efficient operation of our business and provide customers with the best quality service. It not only includes internal management processes but also interactions with partners and customers in order to achieve our business goals.

Iron Soleplate Die Casting Process

The product starts with die casting, using aluminum ingots to begin the process of die casting the iron's soleplate.

Punching Process for the Soleplate

The product's soleplate then proceeds through a punching process, where precise holes are created to allow steam to escape evenly during use.

Edge Deburring for the Soleplate

The soleplate goes through an edge deburring process, where any rough edges or burrs are carefully removed to ensure a smooth finish.

Edge Deburring for the Soleplate

The soleplate goes through an edge deburring process, where any rough edges or burrs are carefully removed to ensure a smooth finish.

Oil Removal Process
The soleplate undergoes an oil removal process, where any residual oil from the die casting stage is extracted using high temperatures to ensure a clean surface.

Sandblasting Process
The soleplate is sandblasted, which enhances the explosion steam effect and increases adhesion, improving the overall performance and durability of the iron's soleplate.

Polishing Process
The soleplate is polished, resulting in a more lustrous and smooth surface, enhancing both its appearance and functionality.

Coating Process for the Soleplate
For the ceramic soleplate, a two-step coating process is applied:
1. A base coat is sprayed onto the soleplate.
2. After the base coat dries and cools down, silk screening is performed.
3. Following the silk screening, a topcoat is sprayed to complete the coating process.

Stamping and Assembly of the Vaporization

Cover

The vaporization cover is stamped and then pressed tightly onto the soleplate to form a sealed unit. This assembly is designed to detect high pressure within the soleplate and becomes an integral part of the final soleplate.

Assembly of the Heater with Heating Element
The heater, which has already been fitted with a heating element, is assembled.

Assembly of the Heater with Thermal Protection
The heater, equipped with thermal protection, is assembled.

Heater Component Assembly
The heater component, which includes the thermal protection and heating element, is assembled.

Application of Explosion Silicone and Red

Explosion silicone is added, followed by the application of red adhesive to ensure that no air leaks occur.

Heater with Thermal Protection
The heater, equipped with thermal protection, features a 240-degree threshold. If the product's temperature exceeds 240 degrees, the thermal protection will automatically trip to prevent overheating.

Soleplate with Thermal Protection
The soleplate, fitted with thermal protection, ensures that if the temperature exceeds a safe limit, the protection mechanism will activate to prevent overheating.

Mold Shop and Its Various Molds
The mold shop contains a variety of molds used for different stages of the manufacturing process.

Plastic Components Produced in the Injection Molding Workshop

The injection molding workshop produces various plastic components for the product.

Plastic Components Produced in the Injection Molding Workshop
The injection molding workshop manufactures the required plastic components for the product.

Temperature Controller Knob

The temperature controller knob is produced.

Pre-Processing for Product Components (Including Silk Screening of Plastic Parts)
The initial processing steps for the product components are carried out, including silk screening for the plastic parts.

Silk Screening for the Garment Steamer Rear Cover
The rear cover of the garment steamer undergoes silk screening.

Silk Screening for Temperature Control Knobs on the Assembly Line
Temperature control knobs are silk screened on the assembly line.

Iron Water Tank for Assembly
The iron water tank, ready for assembly, is one of the product accessories.

Assembly Line Product Assembly

The product is assembled on the assembly line.

PCB Board Assembly into the Product
The PCB board is assembled into the product.

Assembly Line Product Assembly
The product is being assembled on an assembly line.

Safety Testing
After passing functional testing on the assembly line, safety testing is conducted.

Experience and Excellence

Our company is located in Cixi, Ningbo, China, which is approximately half an hour away from Hangzhou Airport and Ningbo Airport. Cixi City is renowned worldwide for its small household appliance industry and offers convenient transportation access. Our facility covers an area of 10,000 square meters and is certified with ISO9001 and BSCI.

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Unleashing Innovation and Quality

Your Trusted Partner for Customized Small Home Appliances Manufacturing

With a dedicated research and development team driving innovation and technological advancements, we collaborate with our clients to customize products, ensuring exceptional standards and quality. Our factory features advanced production lines, accommodating various production needs of our clients. Over the years, we have established a solid reputation by providing premium OEM services to brand owners, agents, and retailers. Our clientele spans across the globe, with a high rate of repeat business. Choosing Ningbo Richer Electronic Technology Co., Ltd. means accessing a professional team, advanced equipment, and a commitment to excellence. We look forward to partnering with you to achieve success!

About us

Discover How We Make It

Rigorous Quality Control

Overall Overview of Our Corporate Operation Process

Experience and Excellence

Unleashing Innovation and Quality

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